Operating costs

Truck Operating Cost Calculator know your real cost per kilometre.

Every rate decision starts with one number: what your truck costs per kilometre. This truck operating cost calculator combines fixed and variable costs into a single figure you can price against — and keeps it current as diesel and maintenance move.

Fixed costs you can't drive away from

These accrue whether the truck turns a wheel or sits in the yard. Spread across your realistic annual kilometres, they form the base of your cost per kilometre.

  • Finance or lease repayments
  • Registration, permits and road user charges
  • Insurance — truck, trailer, marine cargo and public liability
  • Accounting, phone, software and admin

Variable costs that scale with distance

These move with every kilometre you cover and are where most operators underestimate. Tyres and scheduled servicing in particular get forgotten until the invoice lands.

  • Diesel and AdBlue at your actual litres per 100 km
  • Tyres amortised over their real service life
  • Servicing, repairs and unplanned downtime
  • Tolls and per-lane charges

Turning cost per kilometre into better rates

Once you know your operating cost, every quote becomes arithmetic instead of a gut call. Feed the number into the load calculator and you'll see instantly whether a job clears your costs, and by how much per hour.

Frequently asked questions

What does it cost to run a truck per kilometre in Australia?

For a prime mover and trailer, most operators land between $1.40 and $2.00 per kilometre in running costs before profit, depending on fuel burn, finance and how many kilometres are turned each year. Lighter rigids sit lower; roadtrain and specialised work sits higher.

What counts as a fixed cost versus a variable cost?

Fixed costs happen whether the truck moves or not — finance, registration, insurance, permits, accounting. Variable costs happen per kilometre — fuel, tyres, servicing, repairs, tolls and AdBlue. You need both to get a true cost per kilometre.

How often should I recalculate my operating costs?

At least quarterly, and any time diesel moves more than about 10 cents a litre, you refinance, or you change lanes. Costs drift quietly and rates rarely follow on their own.

Should I pay myself a wage in the cost calculation?

Yes. If your own labour isn't costed, the business looks profitable while you effectively work for nothing. Include a realistic driver wage before you look at margin.

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